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Detail Drawings 28 4. To develop computational and mathematical abilities to be applied for process design and control. AIST has collaborated with Purdue University Northwest’s Center for Innovation Through Visualization and Simulation to create a unique, interactive experience of the steel manufacturing process. Heavy industrial mining equipment, expansive mines, and a skilled labor pool are all required. Other Steel Making Processes; Smelting Reduction Technologies; Coke Ovens-Sinter-BF-BOF Route; Some of the technological options for converting iron ore to steel products is schematically shown below.Hot metal and crude steel process are also inter linked … Detailing 23 1. THE STEEL PROCESS – FROM DESIGN THROUGH ERECTION 10 A. Secondary Member Design 17 3. The production of steel in an EAF is a batch process. Advanced Bill of Material 24 2. See also Coke Manufacturing. Creating steel from low-grade iron ore requires a long process of mining, crushing, separating, concentrating, mixing, pelletizing, and shipping. Stages Main Member Design 13 2. INTRODUCTION TO STEEL DESIGN AND CONSTRUCTION 8 II. Be able to understand basic layout of blast furnace, steelmaking shop and continuous casting process. Engineering 11 1. producing iron from iron ore Methods in iron Making Process 1. Engineering Calculations 22 B. Erection Drawings 26 3. Cycles, or "heats", range from about 1-1/2 to 5 hours to produce carbon steel and from 5 to 10 hours or more to produce alloy steel. The equipment used The present study explores the steel-making process, which can improve the product quality. I. Smelting Reduction Technologies Coke-oven-Sinter-BF route used by integrated steel plants that produce steel from iron ore. Scrap steel is charged to begin a cycle, and alloying agents and slag materials are added for refining. Step 2 Steel making The steel making process is shown in Figure 2. steel plants. Iron And Steel Manufacturing Process. The process of mining low -grade iron ore, or taconite, requires massive resources. Connection Design 18 4. In the BOF process, coke making and iron making precede steel making; these steps are not necessary with an EAF. Direct Reduction Technique 3. Pig iron is manufactured from sintered, pelletized, or lump iron ores us-ing coke and limestone in a blast furnace. Coke-oven-Sinter-BF route 2. phenomena (heat, mass and momentum) to the process steps in Iron and Steelmaking as practiced in integrated steel plants. Four steps: Iron Making Process. Interactive Steel Manufacturing Process AIST’s Making, Shaping and Treating of Steel ® Wheel. This is done firstly because of the value of the vanadium rich slag produced (15% vanadium as V2O5) and secondly because a high vanadium content can make the steel too hard. 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